Synthetic textile fibers: how to discover them

Synthetic fibers can be made of different materials, such as nylon, polyester, Acrylic, Econyl, Elastane, Neoprene, and Newlife. These fibers are artificially created and therefore have unique properties. For example, they are very resistant to wear and tear. However, they can also be flammable and are not biodegradable, but recyclable for the latest generation of synthetic fibers.

Synthetic fibers are created through an extraction and spinning process. The materials are extracted from minerals and plants and then spun into a fine weave. This process is very complex and requires the use of specialized machinery.

Most synthetic fibers start out as a liquid made from coal, petroleum, or natural gas byproducts. The liquid is forced through tiny holes in a device called a spinneret. When the liquid comes out of the holes, it is cooled so that it solidifies into thin threads. These threads are then spun together to create a 100% synthetic fiber or are blended with other fibers to create blended fabrics.

Synthetic fibers, but also ecological

Synthetic fibers are used in many industries, such as clothing, furniture, the textile industry, and construction. They are also used in the manufacture of rugs, carpets, sofa upholstery, and other products. Beschi manufactures accessories for textiles, both for natural and blended yarns, in line with issues such as sustainability and Made in Italy.

A great innovation in the textile industry sector is represented by ecological synthetic fibers, made with recycled materials, such as plastic bottles, fishing nets, carpets, or industrial waste. We can consider recycled synthetic fibers more environmentally friendly and also more ethical because they do not use cheap labor. On the other hand, these fibers release microplastics with each wash.

The certifications for eco-friendly fibers

Eco-friendly synthetic fibers are made from recycled materials, such as plastics, fishing nets, carpets, or industrial waste. To be defined as ecological, they must have certifications that attest to eco-friendly production.

There are numerous ecological certifications for fabrics, which indicate that the fabric was produced in an environmentally friendly way. The most common ecological certifications for textiles are the Global Organic Textile Standard (GOTS) and the Organic Content Standard (OCS).

The Global Organic Textile Standard (GOTS) is the leading certification for organic textile products. GOTS-certified textile products must contain at least 95% organic fibers and the entire production process must meet strict environmental and social criteria.

The Organic Content Standard (OCS) is a certification for textile products that contain at least 70% organic fibers. OCS certification is overseen by the Global Organic Textile Standard (GOTS) and products certified to OCS and GOTS standards are considered 100% organic.

For ecological synthetic fibers, an added value is provided by the PSV (Second Life Plastic) and GRS (Global Recycle Standard) certifications, as they guarantee that the material used to produce the synthetic fiber is at least partly recycled origin.

Where do sustainable fabrics come from?

Sustainable fabrics are made from natural materials that can be recycled or decomposed. Sustainable fabrics are also produced with less energy and water than traditional fabrics.

Sustainable fabrics are produced in such a way as to reduce the environmental impact. Sustainable fabrics can be made from natural materials such as wool, cotton, linen, and silk, but also recycled fabrics.

Recycled fabrics for a green and conscious fashion

Recycled fabrics are an ecological choice for fashion. Recycled fabrics are produced using recycled materials such as PET (Polyethylene Terephthalate) recycled from plastic bottles. The advantages of recycled fabrics are:

Reduce pollution: Recycled fabrics reduce pollution both in the production phase and in use. Recycled fabrics do not pollute the water during production and do not release harmful substances into the environment when they are burned.

– They save energy: The production of recycled fabrics requires less energy than the production of traditional fabrics.

Save Raw Materials: Recycled fabrics save valuable raw materials such as petroleum used in plastic manufacturing.

– They are more resistant.

– They are breathable, which makes them more comfortable to wear.

Sustainable yarns from recycled materials

Sustainable yarns are made with recycled materials that are transformed into a new product with a lower environmental impact, such as fishing nets recovered from the sea, boat sails, cacti, and orange peel.

The textile sector is constantly evolving towards sustainability, many companies connected to it are now focusing on the conversion of production towards sustainability. Beschi manufactures accessories for the textile industry, both for natural and synthetic yarns, trying to limit energy consumption in production and investing in research and development.

The most common sustainable yarns are made from recycled plastics, such as polyester and nylon. These materials are transformed into a new yarn that can be used to create various garments and accessories.

There are many different brands that offer sustainable yarns, so it’s important to do some research. Sustainable yarns are a great way to reduce your impact on the environment.

Yarns made in a sustainable way

The term “green yarn” generally refers to a yarn made from sustainable or environmentally friendly materials. This can include a yarn made from organic fibers, recycled materials, or even plant fibers.

Organic fibers are grown without the use of harmful chemicals or pesticides. This is better for the environment and also for human health.

Recycled materials are a great way to breathe new life into something that would otherwise be thrown away. By using recycled yarn, you are helping to reduce the amount of waste that ends up in landfills. Plant fibers are a renewable resource and are often more sustainable than synthetic fibers.

The evolution of green fabrics over time

In recent years, there has been a growing awareness of the impact the textile industry has on the environment. In response to this awareness, various “green” yarns have been created, obtained from natural materials such as bamboo, linen, or hemp.

The history of sustainable textiles can be traced back to the industrial revolution of the 18th and 19th centuries which saw a dramatic increase in the production of textiles, with the development of new technologies and production methods. However, this increased production has come at a cost to the environment as the use of harmful chemicals and dyes has become more widespread.

In response to the environmental damage caused by the textile industry, a number of movements emerged in the late 19th and early 20th centuries that required the use of more sustainable textile practices. These movements have led to the development of new textile technologies and the use of more environmentally friendly materials, such as organic cotton and hemp.

Today, sustainable textile production is an important part of the global fashion industry, as more and more consumers look for clothing and other textile products made in an environmentally friendly way. The textile industry is a driving force in the world economy and some companies such as Beschi are committed every day to offering accessories for textiles in line with issues such as sustainability.

The advantages of buying green fabrics

Numerous major fashion brands have committed to using sustainable fabrics in their products and the sustainable fabric market is expected to continue to grow in the coming years.

These yarns have several advantages over traditional synthetic yarns:

First, they are completely biodegradable, which means they do not pollute the environment once their life cycles end.

Secondly, they are highly breathable, which makes them ideal for the production of summer clothing.

Finally, many of these yarns also have a more “natural” look, which may be preferred by some consumers.

With all these benefits, it’s no surprise that green yarns are gaining ground in the textile market. Their market share is expected to continue growing in the near future, thanks to growing consumer awareness of the environmental impact of the textile industry.

The 5 most eco-sustainable fabrics

Sustainable fabrics are an ecological and responsible choice for the production of clothing. Sustainable fabrics are generally natural, such as linen or hemp, or recycled, such as recycled polyester fabrics. Sustainable fabrics are also generally more durable and stronger than traditional fabrics, which means they can be worn for many years.

Sustainable fabrics are an eco-friendly choice because they have minimal impact on the environment. For example, natural fabrics such as linen or hemp are generally grown sustainably, which means that no harmful chemicals are used for their cultivation. Additionally, natural fabrics are biodegradable, which means they will eventually decompose so they don’t pollute the environment. Recycled fabrics are also an eco-friendly choice because they reduce the number of fabrics that end up in landfills.

The most ecological solutions

There are a number of eco-friendly fabrics available on the market today. Here are five of the more sustainable options:

1. Hemp

Hemp is a versatile and sustainable fabric that can be used for a variety of applications. It is resistant, but also soft and comfortable. Hemp requires little water to grow and does not need pesticides or other harsh chemicals.

2. Bamboo

Bamboo is another sustainable fabric option. It is fast-growing and requires no pesticides or other chemicals to thrive. The bamboo fabric is soft and comfortable and also has natural antibacterial properties.

3. Organic cotton

Organic cotton is grown without the use of harmful pesticides or chemicals. It is a breathable fabric perfect for clothing.

4. Linen

Linen is made from the flax plant, which is a sustainable and renewable resource. The linen fabric is strong and durable, but also soft and comfortable.

5. Wool

Wool is a sustainable fabric, perfect for both clothing and home decor. It is naturally flame retardant and has excellent insulating properties.

Innovative sustainable fabrics

In recent years, more and more companies are developing innovative eco-friendly fabrics to meet the growing demand for sustainable products. Innovative eco-friendly fabrics are made from natural or recycled materials and have minimal impact on the environment. Many of these fabrics are also biodegradable or compostable, making them an even more sustainable eco-friendly choice.

Among the innovative ecological fabrics we find:

  • Organic Cotton is a textile fiber with reduced water consumption
  • Organic wool, in full respect of the animals that produce it
  • Lyocell, derived from eucalyptus wood
    and many others.

Innovative ecological fabrics have a minimal environmental impact compared to traditional fabrics. Many of these fabrics are made from natural materials that are easily degradable or compostable. Additionally, innovative eco-friendly fabrics are often made from recycled materials, which means no new materials have to be produced to make them. This reduces both the environmental impact and energy consumption.

Innovative ecological fabrics are a sustainable choice for those looking to reduce their environmental impact. They are made from natural or recycled materials, have a minimal environmental impact, and are often biodegradable or compostable. These fabrics are an eco-friendly choice for any sewing or weaving project.

Beschi is a company that produces components for the textile industry with traditional methods, but always looking toward the future and sustainability. The production focuses on accessories for the textile industry, such as cylindrical tubes, cones, and accessories for natural, synthetic, and mixed fibers.

Eco-sustainable fibers for a lower impact on the environment

Eco-sustainable fibers are fibers made from natural materials that can be recycled or composted. They are also known as eco-friendly or natural fibers. Some commonly used eco-sustainable fibers are linen, hemp, bamboo, and cotton. These fibers are less polluting than synthetic fibers such as nylon and polyester and can be easily decomposed in the environment.

These sustainable fabrics have many advantages over traditional fabrics. They are more resistant, breathable, and comfortable. Furthermore, they are ecological and do not pollute the environment.

Eco-sustainable fabrics have a lower impact on the environment because they are made with natural materials that can be easily recycled or decomposed.
Furthermore, the production of eco-sustainable fabrics requires less energy and water than traditional fabrics.

The impact of synthetic fabrics on the environment

Synthetic fabrics are still an essential part of our daily life today. But what are synthetic fabrics really? They are man-made materials that are created using a number of chemical processes.

Synthetic fabrics negatively impact the environment in several ways. First, synthetic fabrics are not biodegradable, which means that once they are thrown away, they stay in the environment forever. Secondly, synthetic fabrics release microplastics into the environment when they are washed. These microplastics end up in the oceans and eventually synthetic fabrics contribute to air pollution as they are produced using chemical processes that release harmful substances into the air.

Synthetic fabrics have a negative impact on the environment, but there are some things we can do to reduce their impact. For example, we can choose natural fabrics such as wool or cotton instead of synthetic fabrics. We can also choose to buy synthetic fabrics made from recycled materials. Finally, we can wash our synthetic fabrics at low temperatures and use natural detergents to reduce the microplastics released into the environment.

Sustainable fabrics: how to make informed choices

The textile industry is one of the most polluting in the world. Approximately 100 billion meters of fabric are produced each year, mainly cotton, linen, and polyester.

Fortunately, there are more sustainable alternatives to polyester. Bamboo is one of the most sustainable textile fibers in the world. Bamboo is a fast-growing plant and does not require the use of pesticides or fertilizers. Furthermore, bamboo is one of the few plants that can be grown in arid areas.

Linen is another sustainable textile fiber, as is cotton. However, cotton is one of the most polluting textile fibers. About 70% of the cotton produced is grown in countries with limited water availability.

Polyester, on the other hand, is one of the most polluting textile fibers in the world. Polyester is used to make about 60% of the clothes. Polyester is a non-degrading fiber and can persist in the environment for hundreds of years.

A leading role in the textile industry is also guaranteed to accessories for the textile industry, Beschi works with a constant eye on tradition and at the same time on the future and sustainability.

Beschi offers various solutions for the textile industry, including cylindrical tubes, cones, and accessories for natural, synthetic, and mixed yarns.

Textile industry 4.0: how technology can help companies’ competitiveness

Industry 4.0 is a revolution that is changing the way textile companies design, develop and produce their products and interface with customers. Industry 4.0 relies on the use of digital technology to increase productivity and product quality and reduce costs. Textile companies are investing in advanced technologies, such as iot, artificial intelligence and robotics, to improve their competitiveness, flexibility and efficiency. Thanks to the new technologies it is possible to guarantee an optimal management of the raw materials and of every phase of the production process, from the realization up to the delivery of the finished product. Industry 4.0 in textiles also allows monitoring of production processes and providing customers with real-time information on the status of their orders.

But what is meant, specifically, by industry 4.0 in textiles? And what can be the advantages for a company? Let’s find out together!

What is Industry 4.0?

Industry 4.0, also known as the Fourth Industrial Revolution, is a term that describes the ongoing transformation of manufacturing, based on the use of advanced technologies such as artificial intelligence and robotics, and the collection and analysis of information through Learning Machine processes to improve the management of the production cycle. Industry 4.0 represents a new era in production, in which machines are able to communicate with each other and to interface with humans in an increasingly fluid way. This change is transforming the way companies produce and distribute their products, offering new opportunities to increase efficiency and flexibility. The technologies that are driving Industry 4.0 are constantly evolving, and their impacts on the industry are still largely unknown. However, it is clear that this new era of production will bring profound changes in business models and industrial processes, offering new challenges and opportunities for companies around the world.

How does Industry 4.0 work?

Adopting new technologies 4.0 means working by digitizing processes and then rethinking your business model. Digital transformation is not only about buying new machinery or reviewing processes, but also about profound change and improvement of all business processes. Technological innovation is also necessary to meet the growing demands in terms of respect for the environment and greater attention to the environmental sustainability of production processes. Key technologies used in Industry 4.0 include:

  • artificial intelligence, that is the application of algorithms of machine learning in the business processes, both regarding the production and the management and maintenance of the machinery;
  • data analysis, to meet the real needs of the market, defined on the basis of a careful scientific analysis;
  • digital printing technologies to make production processes more efficient and reduce resource consumption;
  • Internet of Things (IoT) to connect all parts of a company through the network and make the supply chain more sustainable, but also to control and manage production, the warehouse and the fleet;
  • Cloud to allow an integrated management of the various departments and streamline information flows by improving and making more secure the sharing of information within the company;
  • Digital Finance to facilitate and make the integrated administrative management faster and more immediate. A digital management of corporate finance is also useful for accurately and efficiently controlling revenue and expenditure, thus improving work processes.

Beschi and Industry 4.0: digital innovation to improve production efficiency

Beschi constantly invests in digital innovation to offer customers an increasingly efficient, modern and up-to-date service. For this reason, the company focuses on Industry 4.0, that is, an increasingly connected, automated and optimized vision of the company in terms of management, which is able to combine the Italian artisan tradition with the most advanced technologies, also with a view to improving the environmental sustainability of the textile industry. As of 2017, Beschi has invested in the renewal of the machinery fleet and to date 70% of the presses are equipped with the latest generation of equipment, with a consequent improvement in production efficiency.

The company has also invested in internal digitalization, to computerize and interconnect all business processes: from the insertion of customer and supplier orders to the scheduling of the work plan, from the loading to the destination with delivery date of the products, until the sale to the customer. This has allowed us to offer customers more flexible, faster, punctual and higher quality services, with a significant optimization of costs and improvement of production.

Plastic molding techniques: everything you need to know

Plastics are polymers that can be molded into a variety of shapes and sizes using specific molding processes. They can be subjected to various types of processing to produce a wide range of products, from simple plastic bottles to complex parts of cars, up to plastic accessories more minutes. In general, the molding processes can be divided into four main phases – plastic forming, cooling, part removal and finishing – but the phases can vary according to specific processes and production needs.

Let’s see together what are the most common plastic molding techniques and their main characteristics.

Plastic molding techniques: what are the main ones?

Plastic molding can be defined as the set of processes and technologies that, thanks to the use of a special mold, allow the production of parts and components made of polymeric material. The molding techniques differ according to the characteristics of the material to be processed and the result to be obtained. The most commonly used techniques are:

  • injection molding, which involves heating and subsequent melting of the plastic material, which is then inserted at high pressure inside a closed mold. Once the material has solidified, the mold can be opened and the finished product can be extracted. This molding technique is performed via an injection molding machine. The plastic is processed with very high temperature and pressure levels in order to ensure a greater smoothness of the material inside the mold;
  • compression molding, made with a special press on which an aluminum or steel mold is fixed. This molding technique is made by vulcanizing the rubber and is useful for a wide range of applications because it allows to incorporate inserts of various types in the products. Also in this case the process takes place at elevated temperature and pressure;
  • blow molding, mainly used for making hollow shaped items, such as bottles, bottles or containers. In blow molding, the plastic material, in the form of granules, is heated to become a pasty compound and then closed in a specific mold to make it take on the final shape. At this stage, air is blown which allows the plastic material to inflate, adhering perfectly to the walls of the mold. Once cooled, the piece is removed from the mold and is ready to be delivered to the customer or be subjected to subsequent processing;
  • thermoforming, a particular technique for molding plastics by means of a special thermoforming machine. Pressure plates or vacuum plates can be used to complete the process. This molding technique is often used for the production of blisters, trays and containers for food or panels in the automotive sector;
  • rotomolding, a printing technique mainly used for the production of hollow and large plastic products (vases, furniture, bins). The plastic is inserted into a mold and then rotated on two axes, so that the plastic adheres to the walls. At this point the product can be cooled and then extracted.

Plastics molding for third parties: the services offered by Beschi

Beschi has a long experience in the production of plastic accessories for the textile industry and specializes in plastic molding. Thanks to the continuous research of avant-garde solutions and to an adequately equipped press park, it is able to ensure an efficient service of plastic molding for third parties, addressed to all companies that need to make customized plastic parts or parts. The company is also able to provide a tailor-made mold design and production service, ensuring the creation of high quality products and durability over time. The goal is to better meet the demands of each customer, which is followed at every stage of the production process, from the design to the realization of the finished product.

Advantages of injection moulding for the production of plastic accessories

Injection molding is a manufacturing process that uses an injection molding machine to produce plastic parts. It is one of the most common processing methods of plastics and used in different industrial sectors because it allows the creation of a wide variety of products, of variable size and weight, with a high level of precision. Among the main advantages of injection molding are certainly the possibility of realizing a high quantity of parts at a reduced cost, also ensuring the repeatability of production and a considerable reduction of waste.

But what are, specifically, all the advantages of injection molding? Let’s find out together!

Injection molding: how does it work?

Injection molding is an industrial process that allows the melting of granules of plastic material in an injection molding machine, which heats them up to make them viscous. The plastic material, which can vary by type depending on the need and the result you want to obtain, is then injected into a mold at a very high pressure. At the end of this phase, the material inside the mold is cooled and solidified. The mold is then opened, giving life to the finished product.

All the advantages of plastic injection molding

Injection molding is an extremely versatile process and can be used to produce a wide range of plastic products, from simple items like water bottles to plastic accessories for different industries, to more complex mechanical components. The widespread use of this technique is due to the many advantages it brings in terms of efficiency and optimization of production, cost reduction, but not only. Among the main advantages of plastic injection molding are:

  • possibility to realize high quantities: once the molds are produced, the production process is extremely fast and efficient (the cycle times are about 10 seconds). This makes it ideal for the production of large and medium quantities of pieces, from a minimum of 10 thousand up to over 100 thousand, depending on the needs and type of molds used;
  • reduced costs: injection molding enables large quantities of products to be produced in a short time, thereby reducing production costs and minimizing the cost per piece. For medium production volumes (from 10,000 to 25,000 pieces) it is possible to reduce costs by using aluminium moulds instead of steel;
  • possibility to realize plastic parts with complex shapes, difficult to obtain with other techniques. The versatility of injection molding allows you to meet any need, allowing a high degree of customization of plastic components;
  • wide choice of colors and materials depending on the type of use and the purpose of use of the pieces required, ensuring different customization options;
  • possibility to reproduce the same type of pieces over and over again, so it is ideal for series products and high quantities;
  • reduced waste compared to other production processes, with a consequent reduction in production costs and the time required to complete the production cycle. It also ensures a reduced environmental impact because the waste plastic can be recycled and reused;
  • precision and quality of the parts produced, which can be made with complex shapes and a large amount of detail. The pieces produced with this technique are particularly resistant and durable over time;
  • reduced or no post-processing operations because the pieces obtained are distinguished by precise finishes and do not require subsequent interventions.

Plastic molding: why request this service?

The plastic molding service is aimed at companies in different sectors that need to make custom plastic articles and already have their own molds. Thanks to a long experience in the production of accessories for the textile industry and small plastic parts for furniture sector as well as the use of a fleet of presses ranging from 80 to 400 tons, Beschi is able to ensure a rapid and efficient injection molding service for third parties. The company also has a department dedicated to the control of finished products, to guarantee the quality and reliability of production. Moreover, the constant availability of standard raw materials in stock allows to speed up the time needed for production and to process orders quickly and accurately.

Sustainable transformation in the textile industry: all you need to know

The textile industry is a key sector of the world economy. However, the production of fabrics is a resource-intensive process that requires the use of water, energy, raw materials and requires proper waste disposal processes. In recent years, the textile industry has made significant progress in reducing its environmental impact, through the adoption of more efficient technologies and the spread of more sustainable practices. However, there are still several steps to be taken to make the textile industry completely sustainable. To achieve this, it is essential to continue investing in research and development to improve existing technologies and develop new ones. In addition, the textile industry must continue to encourage the adoption of sustainable practices, both by producers and consumers.

Want to know more about the sustainable transformation in the textile industry? Here’s everything you need to know about the present and the future of the textile industry regarding the sustainability and digital transformation of production processes.

What does sustainability mean in the textile industry?

Encouraging sustainability in the textile industry does not only mean producing eco-friendly and environmentally friendly fabrics, but also working for a transformation of the entire textile and mechanical supply chain by investing in research and development of new digital and sustainable solutions. Only by focusing on innovation and the use of increasingly green and technologically advanced tools will the textile sector be able to develop processes and products with a lower environmental impact.

Some of the goals that the textile industry has achieved in recent years and should aim to improve are:

  • reduce the use of water and energy in production processes;
  • reduce the use of harmful chemicals at different stages of production processes;
  • reduce the waste generated by tissue production;
  • increasing the recycling and re-use of fabrics;
  • increase the production of natural and biodegradable fabrics;
  • use eco-friendly textile industry accessories or made from recycled materials.

Environmental impact textile industry: how to reduce it?

The environmental impact of the textile industry derives mainly from air pollution and solid waste production. The production processes in the textile industry require a large amount of water during different production phases, such as the washing of fabrics and the coloring of finished products. Waste water, therefore, must be properly treated to remove any pollutants before being released into the environment. Another factor that can have a considerable impact on the environment is the emission of CO2 and other greenhouse gases, such as nitrogen oxides and sulphur dioxide, during the production cycle or hydrogen sulphide, chlorine and chlorine dioxide produced in the staining stages. To reduce them it is therefore essential to limit the use of chemicals and pollutants and prefer renewable energy sources, for example by promoting the installation of photovoltaic systems.

The use of eco-friendly textile industry accessories made from plastic or post-consumer recycled materials can also help significantly reduce environmental impact and waste. The reuse of multipurpose tubes for the different phases of yarn processing, for example, can ensure significant advantages, both from the economic point of view and the reduction of disposable tubes to be disposed of.

The digital transformation of the textile industry

The textile industry in Italy is undergoing a profound digital transformation. The new production processes allow greater product customization and greater control and flexibility in the management and optimization of production lines. The production lines can be easily adapted to the customer’s needs, according to the size and quantity of fabric required. In addition, you can easily change the production line according to the needs of the market. Thanks to the use of digital technologies it is also possible to monitor in real time the performance of the production line and get immediate feedback on production problems, reducing waste and directing production towards more sustainable and environmentally friendly processes.

The importance of plastic recycling for a more sustainable future

Plastic is a versatile and durable material that is used in many everyday products. Not being biodegradable, however, plastic can remain intact for thousands of years, endangering the balance of marine and terrestrial ecosystems. Recycling plastics can help to reduce environmental pollution and preserve natural resources. Plastic recycling, in fact, allows not only to reduce the amount of waste and microplastics that end up in the environment, but also to reduce greenhouse gas emissions and the amount of oil and non-renewable resources used to produce new plastic.

To understand the importance of plastic recycling, let’s see together how it is done, what types of plastics are recyclable and what can be achieved at the end of the process.

Plastic recycling: which plastics are recyclable?

To start recycling plastic and make proper separate collection, it is important to know the different types of plastic and how they are marked. The main types of plastic that can be recovered and recycled are:

  • PET (Polyethylene terephthalate), commonly used for water bottles and cans. PET can be recycled to create new bottles and other products;
  • HDPE (High Density Polyethylene): this type of plastic is generally used for milk containers, detergents and cleaning products. HDPE can be recycled to create new containers and other products.
  • PVC (Polyvinyl chloride), mainly used for piping and coating;
  • LDPE (Low density polyethylene), commonly used for bags and films;
  • PP (Polypropylene): often used for food containers, milk bottles and caps. PP can be recycled into new containers and other products.

How do you recycle plastic?

The plastic recycling process begins with the waste collection phase, which is separated according to the type of plastic. In Italy, separate collection is managed by the individual municipalities and can be carried out differently from region to region. In order to ensure the correct recycling of plastic, it is therefore essential to separate waste in the right way, both at home and in working environments, using the appropriate bags and containers prepared for disposal. The collected plastic packaging is then unloaded in special recycling centres, where it is cleaned and prepared for further processing. In general, the plastic recycling phases are divided into:

  • screening means a process that eliminates the finest waste;
  • suction, which allows to separate films, polyethylene bags and the various types of plastic from other packaging or containers for heavier liquids;
  • selection of different plastics based on polymer (different types of plastics have identification codes that make them easy to separate) and sorting, for example by dividing PET materials, such as plastic bottles, from HDPE waste. The different types of plastic packaging are then separated also according to the color;
  • control by operators to verify the correct sorting of plastic waste, which is prepared for transport to recycling plants;
  • pre-washing of plastic packaging in special mills with hot water to remove all surface impurities;
  • grinding, which allows to reduce the plastic into small flakes (called pellets) preparing it for the next phase of pulverization.

Once the pellets are obtained, the plastic can be reused for the realization of new products, which can be similar to the original ones (for example PET bottles can be transformed into new containers) or objects completely different from the previous ones.

What do you get from recycling plastic?

Plastic recycling is a process that makes it possible to recover the raw material from used plastic packaging and objects and to transform it into new objects. Recycled plastic can be used to produce a wide range of products, from bottles to containers, from packaging to bags, to furniture. Recycling plastics can help reduce the amount of waste that ends up in landfills, protect the environment and save energy. In particular, the recycling of plastics allows to:

  • defending nature and the balance of ecosystems: plastic dispersed in the environment or disposed of in landfills can take a very long time to degrade. In addition, microplastics can be harmful to animal and human health. Proper separate collection and the consequent recycling of plastic is essential to reduce pollution and the amount of waste to be disposed of;
  • saving non-renewable resources, such as oil and methane, as well as a significant amount of water and energy needed to produce plastic from raw materials;
  • limit the amount of waste sent to landfills and hazardous substances disposed of in the environment. In order to protect the health of all and improve the quality of air and soil, it is therefore important to try to use recycled plastic as much as possible;
  • limiting CO2 emissions into the atmosphere: the plastic production process produces large quantities of carbon dioxide and other greenhouse gases that are released into the environment during the entire life cycle of plastics, from the extraction of raw materials, up to the stages of processing and distribution on the market. The recycling process, which allows new products to be produced, generates significantly less CO2 than production processes using virgin raw materials.

Plastic recycling: Beschi’s contribution

Beschi has always been attentive to the sustainability of production processes and constantly works to create increasingly green and environmentally friendly products, using recycled plastic. In addition to the interventions aimed at promoting energy saving and greater environmental sustainability, such as the installation of a photovoltaic system and the use of energy saving machinery, The company is committed to reducing waste and encouraging the recycling of plastics.

30% of the plastics used for the manufacture of accessories for textile industry in fact comes from recycled plastic, derived from post-production, and all items are certified with data sheets identifying the type of plastic used to facilitate disposal. In addition, the stretch film used for the packaging of all products is made from recycled LDPE. The packaging of plastic and finished products is then sold to companies specialized in the regeneration of PE for recycling.
Beschi also offers a line of eco-friendly tubes for the textile industry made from 100% regenerated plastic to ensure a lower environmental impact.