Plastic moulding and sustainability: how to reduce the environmental footprint in production

When discussing sustainability in the plastics industry, attention almost always focuses on the finished product: recyclability, regenerated materials, end of life. What happens beforehand, namely the moulding process itself, is rarely analysed. Yet it is precisely at this stage that energy consumption, the quantity of waste generated and overall production efficiency are determined. In this guide we examine how the technological choices adopted in injection moulding can make a tangible contribution to reducing the environmental footprint of a manufacturing company.

The environmental impact of injection moulding: where it really originates

The plastic injection moulding process is by its nature a high energy consumption activity. Traditional hydraulic presses require substantial power to heat the polymer, inject it into the mould and maintain closing pressure during the cooling cycle. To this must be added the auxiliary systems, such as chillers, dryers and conveyors, which contribute significantly to the overall electrical demand of the plant.

The second impact factor is the generation of process waste. Every moulding cycle produces sprues, flash and non-conforming parts which, if not managed correctly, become industrial waste. In a context where textile client companies are demanding increasing guarantees from their suppliers in terms of environmental sustainability, the ability to minimise waste and optimise consumption is no longer an added value but a qualification requirement.

Addressing these two fronts, energy and waste, means acting on the structural causes of the environmental footprint of moulding, not on its consequences.

Energy efficiency in moulding: the technological choices that make the difference

Reducing energy consumption in the injection moulding process does not depend on a single intervention, but on a combination of integrated technological choices that act on every phase of the production cycle.

Latest generation hybrid presses

Replacing traditional hydraulic presses with hybrid models enables a significant reduction in electricity consumption for the same tonnage and cycle time. Hybrid presses combine electric drive for dosing and plasticising movements with a hydraulic system for closing, achieving the best balance between power, precision and energy saving.

Closed loop cooling systems

New generation chiller units, designed to operate in a closed loop, reduce water consumption and improve the thermal consistency of the mould, with a direct effect on the dimensional stability of the moulded part and on the reduction of non-conforming pieces.

Heat recovery

The hot air generated by the operation of presses and industrial refrigeration units can be channelled to heat the working environment, eliminating or drastically reducing natural gas consumption. This type of intervention transforms a process by-product into a zero cost energy resource, with a positive impact on both the economic and environmental balance sheet.

Moulding waste management: from a linear approach to integrated recycling

In the traditional production model, moulding waste represents a cost item and a disposal problem. Sprues, flash and defective parts are accumulated, classified as waste and sent to external operators. This linear approach generates direct costs, logistical impact and an avoidable environmental footprint.

An alternative model, already adopted by some advanced manufacturing companies, involves the integrated recycling of waste directly at the press. The scrap material is ground immediately after moulding and reintroduced into the production cycle as secondary raw material. This system makes it possible to achieve a recovery rate close to 100%, eliminating the need for storage and transport of plastic waste.

A further contribution to waste reduction comes from optimised mould design. A mould engineered to minimise sprues and material accumulation zones reduces the quantity of excess plastic at source, simultaneously improving the quality of the finished part and cycle efficiency. In this sense, the mould design phase is not merely a technical step, but a concrete action for environmental prevention.

Sustainable raw materials: the role of regenerated plastic in moulding

Beyond process efficiency, a decisive contribution to reducing the environmental footprint comes from the choice of raw materials. The use of regenerated polymers derived from post production enables a reduction in the demand for virgin plastic, with a consequent decrease in petroleum consumption and in the CO2 emissions associated with its transformation.

However, the use of regenerated plastic in injection moulding requires rigorous quality control of the granulate. Not all recycled polymers offer the same guarantees in terms of consistency in mechanical properties, fluidity and chromatic stability. For this reason, it is essential to select suppliers of regenerated raw materials that can guarantee homogeneous, traceable and certified batches.

Sustainable moulding: a commitment measured by facts

Reducing the environmental footprint of plastic moulding is not a statement of principle, but a pathway built on technological investment, process choices and material innovation. Low consumption hybrid presses, integrated waste recycling, heat recovery, the use of regenerated polymers and optimised mould design are concrete interventions that produce measurable results in terms of reduced consumption, emissions and waste.

Beschi applies these principles every day in the production of cylindrical tubes and plastic cones for the textile industry, with a plant powered to 30% by photovoltaic energy and a growing proportion of regenerated raw materials.

Would you like to know how our production processes contribute to the sustainability of your supply chain?
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REACH regulation and plastic materials: what textile manufactures need to know

The REACH Regulation (EC No 1907/2006) governs the registration, evaluation, authorisation and restriction of chemical substances within the European Union. For textile manufacturers that use plastic accessories and components, understanding the obligations imposed by this regulation is not optional: it is a prerequisite for operating on the European and international market. In this guide we examine the aspects of REACH most relevant to those who purchase or use plastic materials within the textile supply chain, from raw material selection to finished product compliance.

What is the REACH regulations and why it concerns the textile supply chain

The REACH Regulation is the principal European legislative framework on chemical safety, in force since 2007. Its objective is to ensure that chemical substances used in industry do not pose a risk to human health or the environment. Contrary to what one might assume, REACH does not apply solely to chemical manufacturers: the obligations extend to anyone who produces, imports or places on the European market articles containing such substances, including plastic accessories for the textile industry.

In the context of the yarn supply chain, this means that the tubes, cones, bobbins and plastic fittings used in spinning, winding, dyeing and texturising processes must be manufactured with polymers that comply with the restrictions set out in Annex XVII of the regulation and are free from substances classified as Substances of Very High Concern (SVHC) above the 0.1% threshold by weight.

For Beschi, REACH compliance is not a bureaucratic formality but a manufacturing principle: every accessory for the textile industry is produced using traceable raw materials that conform to the requirements of the European regulation.

REACH obligations for those who manufacture or purchase plastic components

The REACH regulation assigns specific responsibilities to every actor in the supply chain, from the raw material producer to the end user. For a textile company purchasing plastic accessories, understanding these obligations is essential to avoid non-compliance that can result in penalties, customs holds and reputational damage.

Annex XVII Restrictions. The annex lists substances whose use is prohibited or limited in certain articles. For plastic components intended for the textile industry, the most relevant restrictions concern phthalates, heavy metals, flame retardants and organotin compounds. The accessory manufacturer is required to guarantee that the polymers used fall within the prescribed limits.

SVHC Substances and the duty to communicate. If an article contains a substance included in the Candidate List at a concentration above 0.1% by weight, the supplier is obliged to inform the professional customer and, upon request, the end consumer as well. This obligation applies equally to cylindrical tubes and plastic cones used in textile processing.

Raw material traceability. REACH requires comprehensive documentation throughout the entire supply chain: safety data sheets, declarations of conformity and analytical testing must accompany every delivery. For the textile company as purchaser, requesting this documentation from its plastic accessory supplier is not an additional precaution, but a regulatory obligation.

Why REACH compliance is a competitive advantages for textile companies

Many textile companies perceive the REACH regulation solely as a bureaucratic constraint. In reality, the chemical compliance of the components used in production represents today a differentiating factor on the market, particularly in B2B relationships with European and international buyers.

Access to regulated markets

Major clothing and technical textile brands require their suppliers to provide documented guarantees on the chemical compliance of the entire supply chain, including the plastic supports on which the yarn is wound. A textile company that can demonstrate the use of REACH-compliant accessories positions itself as a reliable and qualified partner, reducing supplier qualification timescales and simplifying audits.

Reduction of operational risk

Using non-compliant plastic components exposes the company to the risk of market withdrawals, contractual disputes and penalties. Preventive verification of the REACH compliance of purchased accessories eliminates this risk at its root, protecting both production and corporate reputation.

Alignment with the sustainability strategy

REACH compliance integrates naturally with the environmental sustainability pathways that many textile companies are pursuing. Ensuring that every component in the production chain meets the highest standards of chemical safety reinforces the credibility of the company’s entire green positioning, from raw material to finished product.

How to verify the REACH compliance of your plastic accessory suppliers

For a textile company, REACH compliance does not end with its own internal production: it extends to every component purchased from third parties and integrated into the manufacturing process. Verifying that the plastic accessory supplier operates in full compliance with the regulation is a direct responsibility of the purchaser.

The first step is to request the REACH declaration of conformity for every product batch supplied. This document certifies that the materials used comply with Annex XVII restrictions and do not contain SVHC substances above the prescribed thresholds. A reputable supplier is able to produce this documentation promptly and transparently, without the need for repeated requests.

The second step is to verify the origin and traceability of the raw materials. A manufacturer that sources polymers from certified and documented suppliers offers superior guarantees compared to one procuring from unregulated markets. In this respect, choosing textile accessories entirely manufactured in Italy with raw materials of predominantly national origin represents an additional level of protection for the purchasing company.

The third step, often overlooked, is to maintain an up-to-date archive of compliance documentation. ECHA’s Candidate List is periodically updated with the inclusion of new SVHC substances: a delivery that is compliant today may require additional verification tomorrow. An ongoing relationship with one’s own supplier of accessories for the textile industry facilitates this constant updating process.

Choosing a REACH compliant supplier is a strategic decision

REACH compliance is not a technical detail to be delegated to the purchasing department: it is a requirement that cuts across the entire organisation, from production to quality, from logistics to commercial management. Partnering with a plastic accessory supplier that guarantees full transparency on the chemical compliance of its products means protecting one’s own supply chain, strengthening market positioning and operating with the assurance of meeting current European regulation.

Beschi has been manufacturing cylindrical tubes and plastic cones for the textile industry for over fifty years, using traceable raw materials, fully compliant with the REACH regulation and entirely processed in Italy.

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How to reduce machine downtime in the winding process: the role of plastic supports

Machine downtime during winding is one of the most significant cost factors for textile companies. Every unplanned stoppage translates into lost productivity, yarn waste and delivery delays. In most cases, the root cause does not lie in the machinery itself, but in the accessories used: inadequate cones and tubes generate vibrations, irregular winding and yarn breakage. In this guide we analyse how choosing the right plastic supports can make a tangible contribution to reducing downtime and optimising the winding cycle.

Le principali cause di fermo macchina nella roccatura

The winding process involves the re-spooling of yarn onto cones or packages at high speed and under controlled tension. In these operating conditions, any imperfection in the support is amplified and can trigger a line stoppage.

The most common causes of support-related machine downtime can be traced back to three main factors. Firstly, poor dimensional accuracy of the cone or tube: out-of-specification tolerances cause the support to oscillate on the mandrel, generating vibrations that activate the winding machine’s safety systems. Secondly, diameter ovalisation after repeated usage cycles, which compromises concentricity and causes irregular yarn winding. Finally, a deteriorated or unsuitable support surface for the type of yarn being processed, which leads to slippage, abnormal build-up and consequent yarn breakage.

Addressing these factors means acting directly on the root cause of the problem, rather than simply managing the consequences through reactive maintenance interventions.

How plastic supports influence winding efficiency

The quality of the support on which the yarn is wound is not an ancillary factor: it is a structural element of the entire winding process. A cone or tube designed to rigorous technical standards acts on multiple levels, helping to prevent stoppages before they occur.

Long-term dimensional stability

High-quality plastic cones for yarn maintain consistent shape and roundness even after hundreds of production cycles. This characteristic is essential to avoid ovalisation, one of the primary causes of vibration and misalignment on the winding machine mandrel.

Tolerance precision

A support manufactured with strict dimensional tolerances guarantees a perfect fit with the machinery, eliminating the mechanical play that generates oscillations and stoppages. Beschi cylindrical tubes undergo systematic checks on internal diameter, external diameter and length, ensuring consistent quality from batch to batch.

Appropriate surface finish

The surface of the support must be compatible with the type of yarn being processed. A natural fibre such as cotton requires different friction characteristics compared to a synthetic yarn or an elastomer. An unsuitable finish causes slippage or excessive tension, both of which are factors leading to yarn breakage and consequent machine downtime.

Single-use and reusable supports: which strategy reduces stoppages

The choice between single-use and reusable supports has a direct impact on the frequency of machine downtime, and is closely linked to production volumes and the type of processing involved.

Reusable cones and tubes represent the most efficient solution for high-volume internal operations. However, their economic advantage is only maintained on condition that the support retains its mechanical characteristics over time. A cone reused beyond its useful life cycle accumulates micro-deformations that compromise concentricity and winding regularity, progressively becoming a source of recurring stoppages. For this reason, it is essential to rely on high-quality plastic supports designed to deliver consistent performance over hundreds of cycles without any loss of dimensional accuracy.

Single-use supports, by contrast, eliminate the problem of wear at its root and are particularly suited to situations where the yarn is delivered to the end customer directly on the cone or tube. In this case, the option to customise colours adds a further operational advantage: immediate yarn identification by count and quality reduces handling errors in the warehouse, preventing stoppages caused by incorrect loading on the winding machine.

In both scenarios, the decisive factor is not the unit cost of the support, but its ability to keep the production line running without interruption.

Prevention over repair: a technical approach to support selection

Most textile companies address machine downtime after the problem has already occurred, replacing the damaged support and restarting the line. This reactive approach, however, does not eliminate the cause and commits the plant to an ongoing cycle of interruptions and corrective interventions.

A preventive approach begins with the technical selection of the support at the procurement stage. This means evaluating in advance the compatibility of the cone or tube with the installed machinery, verifying that dimensional tolerances fall within the parameters required by the winding machine and ensuring that the plastic material is suited to the actual operating conditions: rotational speed, ambient temperature, yarn type.

This type of assessment requires a direct dialogue with the support manufacturer, not simply placing an order from a catalogue. Textile companies that adopt this method report a significant reduction in unplanned stoppages, because every support on the line has already been verified for that specific application. It is the difference between choosing a generic component and having a solution engineered to measure for one’s own production requirements.

Reducing machine downtime is an achievable goal

Machine downtime in winding is not an inevitability to be accepted, but a technical problem with concrete solutions. The dimensional accuracy of supports, their stability over time, compatibility with the machinery and the correct usage strategy are all factors that can be addressed to significantly improve the operational continuity of every production line.

Beschi has been designing and manufacturing winding cones and cylindrical tubes in plastic for over fifty years, with strict tolerances and consistent quality, entirely made in Italy and customisable for every specific application requirement.

Would you like to analyse the causes of machine downtime on your winding line?
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How to choose the right plastic tube for spinning: Technical criteria and machinery compatibility

Choosing the right plastic tube for spinning is a technical decision that directly affects yarn quality, machine efficiency and production waste reduction. An unsuitable support can lead to tension problems, yarn breakage and unexpected downtime. In this guide we examine the key criteria to consider when selecting the most appropriate tube for each specific production requirement, from the type of yarn being processed to the particular stage of textile manufacturing involved.

Why the plastic tube is critical in the spinning process

Within the textile production chain, the cylindrical tube is the first point of physical contact between the yarn and the manufacturing system. It is the support on which the yarn is wound, transported and processed through subsequent stages: from texturising to winding, from twisting to dyeing.

A tube manufactured with precise dimensional tolerances ensures uniform winding, consistent yarn tension and perfect compatibility with the spindles and mandrels of the spinning machinery. Conversely, even a slight inaccuracy in diameter roundness or length can result in abnormal vibrations, misalignment and, in the worst cases, yarn damage during high-speed processing.

For this reason, the choice of a cylindrical tube should never be based solely on price, but on a thorough technical assessment that takes into account the type of yarn being processed, the manufacturing stage and the mechanical specifications of the machinery in use.

Technical criteria for choosing the right tube

Selecting a plastic tube for spinning requires the evaluation of several key parameters, each of which affects the performance of the support throughout the production cycle.

Internal diameter and dimensional tolerances. The internal diameter must be perfectly compatible with the spindle or mandrel of the machinery in use. Tolerances that are too wide cause play and vibration; tolerances that are too tight prevent correct insertion and slow down bobbin changeovers. Beschi cylindrical tubes are manufactured with rigorous controls on roundness and dimensions, ensuring a precise fit with the main types of textile machinery.

Tube length

It must be proportionate to the quantity of yarn to be wound and to the machine specifications. A tube that is too short limits the bobbin capacity; one that is too long can cause winding instability or incompatibility with the loading supports.

Material and mechanical strength

The polymer used determines the rigidity, wear resistance and ability of the tube to withstand the thermal stresses typical of processes such as dyeing or steaming. For operations involving high-temperature cycles, it is essential to choose tubes specifically designed for dyeing and steaming.

Machinery compatibility: how to avoid common selection mistakes

One of the most overlooked aspects when choosing a plastic tube is its compatibility with the machinery installed on the production line. Each stage of textile processing employs equipment with different technical specifications, and the support must adapt perfectly to each one to ensure uninterrupted operation.

In covering, spiralling and interlacing operations, for example, the tube must withstand high rotational speeds without deforming, maintaining consistent concentricity even after numerous usage cycles. For texturising, twisting and winding stages, on the other hand, long-term dimensional stability becomes the priority parameter: a tube that loses its shape compromises the regularity of the winding and the quality of the finished yarn.

The type of yarn also influences the selection. Elastic yarns and elastomers require tubes with specific surface characteristics, capable of managing variable tension without causing slippage or irregular build-up. For these applications, Beschi has developed a dedicated range of tubes for elastomer and elastic yarns, designed to meet the requirements of spinning mills working with high-elasticity fibres.

Single-use or reusable tubes: which solutions to choose

A further selection criterion concerns the intended use of the tube: single-use or reusable. The decision depends on the type of yarn being processed, production volumes and the company’s logistical organisation.

Single-use tubes

Are the most common choice when the support accompanies the yarn through to the end customer. In this case, the tube becomes an integral part of the packaging and must guarantee a polished aesthetic appearance as well as perfect functionality. The option to customise colours allows each shade to be associated with a specific yarn count or quality, simplifying identification throughout the supply chain and reducing the risk of errors during storage and dispatch.

Reusable tubes

By contrast, are designed for internal processing and are used across multiple production cycles. In this case, wear resistance and long-term dimensional stability become the decisive parameters. A high-quality reusable tube retains its mechanical characteristics even after hundreds of uses, helping to contain operating costs without compromising processing quality.

In both cases, working with a manufacturer that offers a comprehensive and customisable range of textile accessories makes it possible to find the most efficient configuration for every production line.

Choosing the right tube is a strategic decision

Identifying the most suitable plastic tube for your spinning operation is not a minor detail: it is a decision that affects productivity, yarn quality and the reduction of costs associated with waste and machine downtime. Diameter, length, material strength, machinery compatibility and intended use are all parameters that deserve careful analysis, ideally with the support of a technical partner with an in-depth understanding of textile industry dynamics.

Beschi has been working alongside companies in the sector for over fifty years, offering a complete range of cylindrical tubes and plastic cones entirely manufactured in Italy, customisable by format, colour and technical specification.

Need help identifying the most suitable tube for your production line? Contact us for a personalised technical consultation.

The Importance of plastic recycling

The importance of plastic recycling for a more sustainable future

Plastic is a versatile, resistant, and durable material used in many everyday products. Plastic recycling represents one of today’s most urgent environmental challenges: in Italy, plastic recycling reached 54% of packaging in 2024, but there is still room for improvement to reduce environmental impact.

Not being biodegradable, if disposed of incorrectly or dispersed in the environment, it can remain intact for thousands of years, putting the balance of marine and terrestrial ecosystems at risk. Recycling plastic can help reduce environmental pollution and preserve natural resources. Plastic recycling, in fact, not only reduces the amount of waste and microplastics that end up in the environment, but also reduces greenhouse gas emissions and the amount of oil and non-renewable resources used to produce new plastic.

To understand the importance of plastic recycling, let’s explore together how it is carried out, which types of plastics are recyclable, and what can be obtained at the end of the process.

Plastic recycling: which plastics are recyclable?

To start recycling plastic and make proper separate collection, it is important to know the different types of plastic and how they are marked. The main types of plastic that can be recovered and recycled are:

  • PET (Polyethylene terephthalate), commonly used for water bottles and cans. PET can be recycled to create new bottles and other products;
  • HDPE (High Density Polyethylene): this type of plastic is generally used for milk containers, detergents and cleaning products. HDPE can be recycled to create new containers and other products.
  • PVC (Polyvinyl chloride), mainly used for piping and coating;
  • LDPE (Low density polyethylene), commonly used for bags and films;
  • PP (Polypropylene): often used for food containers, milk bottles and caps. PP can be recycled into new containers and other products.

Plastica recycling symbols guide

Here is a quick guide to plastic recycling codes:

  • 1 PET – Water/soft drink bottles → Recycling: YES (98% recyclable)
  • 2 HDPE – Detergent/shampoo bottles → Recycling: YES (highly recyclable)
  • 3 PVC – Pipes/blister packs → Recycling: DIFFICULT (dispose in general waste)
  • 4 LDPE – Bags/films → Recycling: YES (if clean)
  • 5 PP – Yogurt containers/caps → Recycling: YES (increasingly widespread)
  • 6 PS – Polystyrene trays → Recycling: DIFFICULT (rarely accepted)
  • 7 OTHER – Mixed plastic → Recycling: NO (general waste)

Knowing plastic recycling symbols facilitates proper waste separation and improves the quality of recycled material.

How is plastic recycled?

The plastic recycling process begins with the waste collection phase, where materials are separated based on the type of plastic. In Italy, separate waste collection is managed by individual municipalities and can vary from region to region. To ensure proper plastic recycling, it is therefore essential to separate waste correctly, both at home and in work environments, using the appropriate bags and containers designated for disposal.

The collected plastic packaging is then unloaded at dedicated recycling centers, where it is cleaned and prepared for further processing. In general, the plastic recycling stages are divided into:

  • Screening, a process that allows the elimination of finer waste;
  • Air separation, which separates films, polyethylene bags and various types of plastic from other packaging or heavier liquid containers;
  • Sorting of different plastics based on polymer type (different types of plastic have identification codes that make them easy to separate) and distribution, for example separating PET materials, such as plastic bottles, from HDPE waste. Different types of plastic packaging are then also separated by color;
  • Quality control by operators to verify the correct sorting of plastic waste, which is prepared to be transported to recycling plants;
  • pre-washing of plastic packaging in special mills with hot water to remove all surface impurities;
  • Shredding, which reduces plastic into small flakes (called pellets) preparing it for the subsequent pulverization phase.

Once the pellets are obtained, the plastic can be reused to create new products, which can be similar to the original ones (for example, PET bottles can be transformed into new containers), or completely different objects from the previous ones.

What can be obtained from plastic recycling?

Plastic recycling is a process that allows recovering raw materials from used plastic packaging and objects and transforming them into new products. Recycled plastic can be used to produce a wide range of products, from bottles to containers, from packaging to bags, up to furniture. By recycling plastic, we can help reduce the amount of waste ending up in landfills, protect the environment and save energy. In particular, plastic recycling allows us to:

  • Protect nature and ecosystem balance: plastic dispersed in the environment or disposed of in landfills can take an extremely long time to degrade. Furthermore, microplastics can be harmful to the health of animals and humans. Proper waste separation and consequent plastic recycling is essential to reduce pollution and the amount of waste to be disposed of;
  • Save non-renewable resources, such as oil and methane, as well as a significant amount of water and energy needed to produce plastic from raw materials;
  • Limit the amount of waste destined for landfills and hazardous substances disposed of in the environment. To protect everyone’s health and improve air and soil quality, it is therefore important to use recycled plastic as much as possible;
  • Reduce CO2 emissions into the atmosphere: the plastic production process produces large quantities of carbon dioxide and other greenhouse gases that are released into the environment during the entire life cycle of plastic, from the extraction of raw materials to the processing and market distribution phases. The recycling process, which allows the creation of new products, produces a significantly lower amount of CO2 compared to production processes that use virgin raw materials.

Frequently asked questions about plastic recycling

What are the recyclable plastic symbols?

The main plastic recycling symbols are identified by numbers inside the triangle with arrows: 1-PET (bottles), 2-HDPE (bottles), 4-LDPE (bags), 5-PP (food containers). The number indicates the type of polymer and facilitates the recycling process and proper waste separation.

How many times can plastic be recycled?

Plastic can be recycled an average of 7-9 times before the polymer properties degrade significantly. For this reason, plastic recycling must be combined with consumption reduction and product reuse.

Textile accessories in recycled plastic: Beschi’s sustainable choice

Beschi has always been committed to sustainable production processes and constantly works to create increasingly green and environmentally friendly products, using recycled plastic. In addition to initiatives aimed at promoting energy savings and greater environmental sustainability, such as the installation of a photovoltaic system and the use of energy-saving machinery, the company is committed to reducing waste and encouraging the recycling of plastic materials.

30% of the plastic materials used to manufacture textile industry accessories comes from recycled plastic, derived from post-production. Choosing textile industry accessories made with recycled material means concretely contributing to plastic recycling and reducing the environmental impact of the production chain.

All items are certified with technical data sheets that identify the type of plastic used to facilitate disposal. Furthermore, the stretch film used for packaging all products is made with recycled LDPE. Plastic material packaging and finished products are then sold to companies specialized in PE regeneration to be destined for recycling.

Beschi also offers a line of eco tubes for the textile industry made with 100% regenerated plastic to ensure a lower environmental impact and support the circular economy in the plastic recycling sector.

Eco-Sustainable Fabrics: Types, Certifications & Benefits for Sustainable Fashion

Where Do Eco-Sustainable Fabrics Come From?

Eco-sustainable fabrics represent the future of the fashion industry: textile materials with low environmental impact, obtained from organic natural fibers or recycling processes. Eco-friendly fabrics meet the growing demand for sustainable fashion, reducing water, energy and chemical consumption compared to traditional fabrics.

But what exactly are eco-sustainable fabrics and where do they come from? Eco-sustainable fabrics are produced from natural materials that can be recycled or decomposed, or derive from recycling processes that recover existing fibers. Sustainable textile materials are produced with less energy and water compared to conventional fabrics, significantly reducing the environmental impact of the entire supply chain.

Let’s discover the main types of eco-friendly fabrics, the certifications that distinguish them, and the benefits for the environment and the textile industry.

Types of eco-sustainable fabrics: natural and recycled fibers

Eco-sustainable fabrics from natural fibers

Eco-friendly fabrics of natural origin include various types of low-impact materials:

  • Organic cotton: cultivated without chemical pesticides and synthetic fertilizers, organic cotton consumes 91% less water compared to conventional cotton. GOTS certification (Global Organic Textile Standard).
  • Organic linen: resistant and breathable natural fiber, linen requires little water and zero pesticides during cultivation. It is completely biodegradable and represents one of the most high-performing eco-sustainable fabrics.
  • Hemp textile: among the most ecological sustainable textile materials, hemp grows rapidly, improves soil quality and does not require intensive irrigation. Its cultivation absorbs large amounts of CO2.
  • Tencel/Lyocell: artificial fiber produced from eucalyptus cellulose, Tencel is made with a closed-loop process that recovers 99% of the solvents used, drastically reducing water pollution.

Eco-sustainable fabrics from recycled materials

Recycled fabrics represent a circular alternative to virgin materials and are essential for green and conscious fashion:

  • Recycled polyester (rPET): obtained from post-consumer plastic bottles (recycled PET), recycled polyester reduces CO2 emissions by 75% compared to virgin polyester. GRS certification (Global Recycled Standard).
  • Regenerated nylon (Econyl): produced from fishing nets recovered from the sea, industrial nylon waste, decommissioned boat sails and other waste materials, Econyl can be recycled infinitely while maintaining the same properties as virgin nylon.
  • Recycled cotton: derived from pre-consumer waste (industrial production scraps) or post-consumer waste (used clothing), recycled cotton completely avoids water consumption and the use of new crops.

Benefits of eco-sustainable fabrics and recycled materials

Eco-sustainable fabrics offer numerous advantages, both environmental and performance-related:

  • Lower environmental impact: eco-friendly fabrics reduce up to 75% of CO2 emissions and water pollution compared to conventional fabrics. The production of recycled fabrics drastically reduces pollution both in the production phase and in final use.
  • Energy savings: the production process of sustainable textile materials requires up to 60% less energy compared to traditional fabrics. Recycled fabrics save even more energy by avoiding the extraction and processing of virgin raw materials.
  • Resource conservation: eco-sustainable fabrics save precious raw materials such as oil used in the production of virgin synthetic fibers, as well as drastically reducing water consumption needed for intensive cultivation.
  • Durability and performance: recycled fabrics are generally more resistant than traditional fabrics and maintain high technical performance even after numerous washing cycles.
  • Breathability and comfort: sustainable textile materials, both natural and recycled, are generally more breathable than conventional fabrics, offering greater comfort even for sportswear and technical garments.
  • Reduction of textile waste: using eco-sustainable fabrics from recycled materials helps reduce the amount of textile waste ending up in landfills, one of the most serious problems in the fashion industry.

Sustainable Yarns from Recycled Materials

Sustainable yarns are made with recycled materials that transform into a new product with lower environmental impact. In addition to the already mentioned fishing nets recovered from the sea and decommissioned boat sails, innovation in the textile sector has led to the development of eco-sustainable yarns from surprising sources such as cactus fibers, orange peels, marine algae and food industry waste.

The textile sector is constantly evolving towards sustainability and many companies connected to this industry are now focusing on converting production towards more responsible materials and processes. The most common sustainable yarns on the market are made from recycled plastic, such as rPET polyester and regenerated nylon. These materials transform into new yarns that can be used to create various garments, textile accessories and components for the industry.

There are many different brands that today offer certified sustainable yarns, so it is important to do research and verify certifications before choosing. Eco-sustainable yarns represent an excellent way to reduce the environmental impact of the textile supply chain.

Eco-sustainable fabric certifications: how to recognize them

To guarantee the real sustainability of eco-friendly fabrics, there are recognized international certifications that verify environmental and social standards:

  • GOTS (Global Organic Textile Standard): certifies eco-sustainable fabrics from organic fibers with at least 70% certified organic content. It covers the entire production chain, also verifying the social aspects of production.

  • GRS (Global Recycled Standard): verifies traceability and recycled content (minimum 20%) in fabrics. It guarantees that recycled textile materials actually come from certified post-consumer or pre-consumer sources.

  • OEKO-TEX Standard 100: guarantees the absence of harmful substances in eco-sustainable fabrics, verifying that they do not contain chemical residues dangerous to human health.
  • Cradle to Cradle: evaluates the environmental impact of the entire life cycle of the fabric, from production to disposal, certifying only truly sustainable and recyclable products.

  • Bluesign: certifies that the entire textile production chain complies with rigorous environmental, health and safety standards.

Choosing certified eco-sustainable fabrics means investing in truly sustainable, traceable materials verified by independent third-party organizations.

Accessories for Eco-Sustainable Fabrics: Beschi’s Commitment

The sustainable textile industry requires a complete supply chain: not only eco-friendly fabrics, but also low environmental impact accessories that support the entire production process. Beschi produces accessories for the textile industry compatible with natural and synthetic sustainable yarns, using 30% certified recycled plastic in its production processes.

Beschi’s recycled plastic tubes are specifically designed to support the processing of eco-sustainable fabrics such as organic cotton, linen, hemp and recycled fibers, guaranteeing high technical performance and reducing the environmental impact of the textile production process.

Beschi’s sustainable textile accessories are certified with detailed technical data sheets that identify the material used, facilitating end-of-life recycling and supporting the circular economy in the textile sector. In addition to energy-saving initiatives, such as the installation of photovoltaic systems and the use of low-consumption machinery, the company constantly invests in research and development to improve the sustainability of its products.

Choosing recycled plastic accessories means completing the eco-sustainable fabrics supply chain with a truly sustainable solution, reducing environmental impact also in the processing and packaging phases of textile materials.

Beschi also offers a line of eco tubes for the textile industry made with 100% regenerated plastic, ensuring lower environmental impact and concretely contributing to the circular economy in the sustainable fashion sector.

Frequently Asked Questions About Eco-Sustainable Fabrics

What are the most eco-sustainable fabrics?

The most eco-sustainable fabrics are GOTS-certified organic cotton, organic linen, hemp textile, Tencel/Lyocell from eucalyptus cellulose and GRS-certified recycled polyester. Each material has specific characteristics that make it suitable for different applications.

How to recognize genuine eco-sustainable fabrics?

To recognize authentic eco-sustainable fabrics, it is essential to verify GOTS, GRS, OEKO-TEX, Cradle to Cradle or Bluesign certifications. Always request supply chain traceability from the manufacturer and be wary of generic claims without verifiable certifications.

What accessories are needed to work with eco-sustainable fabrics?

To work with eco-sustainable fabrics, accessories compatible with natural and recycled fibers are needed, such as tubes, bobbins and supports made from recycled materials that do not damage delicate fibers and that respect the sustainability standards of the supply chain.

Discover synthetic fibers

Everything you need to know about synthetic fabrics

Synthetic fibres are one of the most significant innovations in the modern textile industry, born from the need to exceed the limits of natural fibres in terms of strength, durability and versatility. Derived from chemical processes using raw materials of petrochemical origin, such as coal, petroleum or natural gas by-products, these fibres are created through polymerisation, a chemical reaction which produces long filaments with specific properties.
Their development has revolutionised the textile sector since the 20th century, paving the way for a new generation of high-performance materials, adaptable to multiple uses: from technical and sports clothing to furniture, to the automotive and medical industry.

Synthetic fibers, including nylon, polyester, acrylic, econyl, elastane, neoprene, newlife, are distinguished by features such as resistance to wear and weathering, elasticity and lightness. However, their spread has also raised environmental questions related to the difficulty of disposal. This has led in recent years to an increasing commitment to more sustainable solutions, such as recycled or biodegradable synthetic fibres.

Let’s see in more detail what synthetic fabrics are, what characteristics they have and what are the advantages of ecological fibers.

What are synthetic fabrics?

Synthetic fabrics are made entirely in the laboratory from substances of petrochemical origin, such as petroleum, coal or natural gas derivatives. Unlike man-made fibres, which are also produced chemically but from natural raw materials such as cellulose, synthetic fibres do not exist in nature. Their production involves the synthesis of polymers through polymerization processes, followed by spinning, during which molten plastic is extruded through special dies, cooled, stretched and transformed into thin and resistant filaments. This process is very complex and requires the use of specialized machinery.

Most synthetic fibers start as a liquid based on coal, oil or natural gas by-products. The liquid is forced through tiny holes in a device called a spinneret. When the liquid comes out of the holes, it is cooled so that it solidifies into thin strands. These threads are then spun together to create a 100% synthetic fibre, or mixed with other fibres to create blended fabrics.

Thanks to this industrial process, it is possible to design fibers with specific characteristics such as impermeability, breathability, elasticity, lightness and thermoregulation capacity, qualities that make them extremely versatile and suitable for a multitude of applications. The ability to customize material properties is one of the main advantages of synthetic fibers over natural ones, which while offering proven qualities, are not modifiable without the use of mixtures or nanotechnologies.

In recent years, their low cost of production and high performance have made synthetic fibers the protagonists of the textile and fashion industry, contributing to the creation of accessible and technically advanced garments.

What are the most important synthetic fabrics?

Among the most important and widespread synthetic fabrics, we find different types of materials, each with specific properties that make it suitable for certain uses in the textile, technical or industrial sector. Their popularity is due to the combination of high performance characteristics, versatility and low production costs. Here is a list of the most popular synthetic fibres:

  • Polyester (PET): it is the most used synthetic fiber in the world. Appreciated for its resistance to wear, light and chemical agents, polyester is easy to wash, dries quickly and does not wrinkle. It is widely used in sportswear, fast fashion, home textiles and numerous technical applications. It is also recyclable and increasingly used in the production of garments made from recycled PET bottles;
  • Polyamide (Nylon): introduced in the 1930s as an alternative to silk, polyamide is a lightweight, extremely elastic and abrasion-resistant fibre. It is often used in sportswear, swimwear, socks, technical underwear and outdoor items. It is particularly suitable for contexts where flexibility, durability and comfort in contact with the skin are required;
  • Acrylic: is a warm, soft and light fiber, resistant to UV rays and deterioration. It is used in winter clothing, knitwear, blankets and furniture. Although less breathable than natural wool, it is highly appreciated for its cost-effectiveness and ease of washing;
  • Elastane: this is a highly elastic synthetic fiber, able to stretch up to five times its original length without deforming. It is mainly used in combination with other fibres to improve fit and comfort, especially in sportswear, underwear, swimwear and fitted garments. Elastane is essential to ensure freedom of movement and a perfect fit to the body;
  • Polypropylene: although less common in casual clothing, polypropylene is a very light fiber, hydrophobic (does not absorb moisture) and resistant to mold and bacteria. It is mainly used in technical fabrics, geotextiles, sportswear, thermal underwear and medical articles, thanks to its ability to keep the skin dry and protected from external agents;
  • neoprene: although it is not a textile fiber in the strict sense, neoprene is a synthetic rubber used in the production of technical and functional fabrics. It is valued for its high insulation, water resistance and flexibility. It is mainly used in wetsuits, sports clothing, protective accessories and articles for water or outdoor sports, where thermal resistance and protection from the elements are required;
  • Newlife™: is a new generation recycled polyester fiber, 100% made from post-consumer plastic bottles. Unlike other recycled polyester, Newlife is produced through a mechanical process (without the use of chemicals) that guarantees a low environmental impact. This fibre combines sustainability, technical performance and comfort, and is increasingly used in the fashion, sportswear, furnishing and technical clothing sectors. Offers high performance in terms of breathability, resistance and customization.

Eco-friendly synthetic fabrics

Synthetic fabrics are used in many sectors, such as clothing, furniture, textiles and construction. They are also used in the production of carpets, carpeting, upholstery for sofas and other products. Beschi manufactures textile accessories, both for natural and mixed yarns, in line with themes such as environmental sustainability and Made in Italy.

A major innovation in the textile industry is the eco-friendly synthetic fabrics, made from 100% recycled plastic materials such as plastic bottles, fishing nets, carpets or industrial waste. We can consider recycled synthetic fibres more environmentally friendly and also more ethical because they do not use low-cost labour.

Eco-friendly textile certifications

As we have seen, eco-friendly synthetic fibres are made from recycled materials such as plastics, fishing nets or industrial waste. However, in order to be defined as ecological, they must have certifications attesting to an eco-friendly production.

There are numerous ecological certifications, which indicate that the fabric has been produced in an environmentally friendly way. The most common ecological certifications for textiles are the Global Organic Textile Standard (GOTS) and the Organic Content Standard (OCS).

The Global Organic Textile Standard (GOTS) is the leading certification for organic textiles. GOTS-certified textiles must contain at least 95% organic fibres and the entire production process must meet stringent environmental and social criteria.

The Organic Content Standard (OCS) is a certification for textile products that contain at least 70% of organic fibres. OCS certification is overseen by the Global Organic Textile Standard (GOTS) and products certified to OCS and GOTS standards are considered 100% organic.

For ecological synthetic fibers, the added value is provided by PSV (Plastica Seconda Vita) and GRS (Global Recycle Standard) certifications, as they guarantee that the material used to produce the synthetic fiber is at least partially recycled.

What is meant by eco-sustainable fibers?

Sustainable fabrics for a lower impact on the environment

Sustainable fabrics are fibres made from natural materials that can be recycled or composted. They are also known as eco-friendly or natural fibers. Some of the eco-friendly fabrics commonly used are flax, hemp, bamboo and cotton. In addition to being less polluting than synthetic fibres such as nylon and polyester, they can be easily decomposed in the environment.

Sustainable fabrics have many advantages over traditional fabrics. They are more durable, breathable and comfortable. They are also ecological and do not pollute the environment because they are made of natural materials that can be easily recycled or decomposed. They also require less energy and water than traditional fabrics.

Let’s see more specifically what is meant by sustainable fabrics, which are the main and all the benefits that can bring to the environment.

What are sustainable fabrics

Sustainable fabrics are textile materials designed and manufactured with a reduced environmental impact, at every stage of their life cycle: from production to processing, from use to disposal. The main objective of these fabrics is to limit the use of non-renewable natural resources, reduce CO emissions and pollutants, promote water and energy saving and foster a circular economy model.

Eco-friendly fabrics can be of natural or synthetic origin. Natural products include, for example, organic cotton, hemp, flax and reclaimed wool grown or produced without the use of pesticides, chemical fertilisers or polluting industrial processes. Sustainable synthetic fabrics, on the other hand, are made from recycled materials such as polyester from PET bottles or discarded fishing nets.

The creation of an eco-sustainable fabric also implies the use of responsible production processes: natural or low-impact dyes, certified (for example GOTS or OEKO-TEX), traceability of raw materials, reduction of waste and attention to working conditions throughout the production chain. The use of eco-friendly fabrics is therefore a conscious choice that contributes to protecting the environment and promoting a more ethical and transparent textile industry.

What are sustainable fabrics?

In the world of sustainable fashion, fabrics are mainly divided into three categories: natural fibers of plant origin, regenerated fibers from natural materials and recycled synthetic fibers. Each of these types has specific characteristics and distinct advantages in terms of environmental impact, resource consumption and versatility. These fabrics are now used in a wide variety of products: from casual and sports clothing, high fashion, to accessories, furniture and home textiles. Let’s see which are the main eco-friendly fabrics:

  • organic cotton: grown without pesticides, chemical fertilizers or GMOs, ensures a lower impact on the environment and better working conditions. It is generally used for children’s clothing, underwear, bed linen and textiles;
  • hemp, a natural fiber resistant, antibacterial and durable. Hemp is used for casual clothing, accessories, footwear and home textiles;
  • linen, a fresh, breathable, hypoallergenic and biodegradable fabric used mainly for summer clothing, shirts, sheets and tablecloths;
  • bamboo fiber (machining), soft, breathable and antibacterial. Used for underwear, sportswear, socks and towels. It should be distinguished from the less sustainable chemically treated bamboo fibre;
  • TENCEL™ / Lyocell, derived from wood cellulose (eucalyptus, beech) from FSC certified forests, is produced in a closed-loop process that minimizes the use of water and solvents. It is soft, smooth, breathable and antibacterial. Widely used in underwear, sportswear and elegant fashion;
  • Orange Fiber, produced from the scraps of the citrus industry (mainly orange peels), this biodegradable fabric is light, silky and ideal for luxury fashion. Example of a circular economy, it uses materials otherwise destined for disposal;
  • recycled polyester (rPET), obtained from plastic bottles and PET waste, reduces waste and consumption of fossil resources. It is durable, lightweight and versatile. Used in sportswear, swimwear, backpacks and upholstery;
  • ECONYL®, regenerated nylon from discarded fishing nets, carpets and industrial waste. It has the same performance as virgin nylon but with a lower environmental footprint. Infinitely recyclable, it is ideal for beachwear, technical clothing, footwear and design;
  • regenerated wool, obtained from the recovery of garments and textile waste in wool. After sorting and processing, the fibre is reused to create new yarns. It is warm, insulating and sustainable, perfect for knitting, coats and blankets.

The impact of synthetic fabrics on the environment

Synthetic fabrics are still an important part of our daily lives. But what are synthetic fabrics really? They are artificial materials that are created using a series of chemical processes.
They can have a negative impact on the environment in different ways. Firstly, synthetic fabrics are not biodegradable, which means that once they are thrown away, they remain in the environment forever. Second, they release microplastics into the environment when washed, which can pollute the oceans and ecosystem. They also contribute to air pollution because they are produced using chemical processes that release harmful substances into the air

Synthetic fabrics have a negative impact on the environment, but there are some things we can do to reduce their impact. For example, we may prefer eco-friendly natural fabrics such as wool or cotton to synthetic fabrics. We can also choose to buy synthetic fabrics made from recycled materials. Finally, we can wash our synthetic fabrics at low temperatures and use natural detergents to reduce microplastics released into the environment.

The benefits of sustainable textiles: making informed choices

Choosing sustainable fabrics means taking a concrete step towards more responsible and environmentally friendly consumption. Unlike synthetic fabrics, which are often associated with resource use, pollution and unethical working conditions, eco-friendly fabrics are designed to minimise the environmental impact at every stage of their life cycle. This approach not only limits pollution and the consumption of natural resources, but also promotes a circular and more just economy. The environmental benefits of using sustainable textiles are numerous:

  • reducing water and soil pollution: sustainable fabrics, especially natural and organic fabrics, are produced without pesticides, chemical fertilisers or toxic substances. This significantly reduces the pollution of groundwater and soil, helping to preserve biodiversity and maintain agricultural ecosystems in balance;
  • water saving: some sustainable fibres, such as flax, hemp or TENCEL TM, require much less water than traditional ones. The cultivation and processing of these materials thus reduces pressure on water resources, which is particularly important in drought-prone areas;
  • lower CO₂ emissions and reduced greenhouse effect: sustainable production uses less energy and often uses renewable sources. The recycling of plastics (as in the case of recycled polyester or ECONYL®) also helps to reduce emissions from the production of new raw materials;
  • promotion of the circular economy: recycled or regenerated textiles give new life to textile waste, plastic waste or agricultural by-products. This reduces waste destined for landfill, limits the extraction of new resources and encourages production based on reuse and recovery, according to the principles of the circular economy.
  • long-term biodegradability and waste reduction: many natural sustainable fabrics, such as organic cotton, flax and hemp, are completely biodegradable and decompose in a short time without releasing microplastics or harmful substances into the environment. This helps to contain long-term pollution and prevent the accumulation of textile waste in seas and landfills.

Opting for sustainable fabrics is therefore not only an aesthetic or trendy choice, but a real act of responsibility towards the environment. Learning to read labels, knowing about certifications (such as GOTS, OEKO-TEX, FSC, etc.) and finding out about the origin of materials are the first actions that everyone can take to contribute to a more fair and sustainable textile supply chain.

Beschi’s commitment to textile sustainability

A leading role in the textile industry is also guaranteed to accessories for the textile industry. Beschi works with a constant look at tradition and at the same time to the future and textile sustainability, continuously investing in solutions and technologies with low environmental impact.

The company offers different solutions for the textile industry, including cylindrical tubes, cones and textile machinery accessories for natural, synthetic and mixed yarns, paying great attention to the sustainable management of raw materials and consumables.

All materials purchased comply with REACH, and a significant proportion of the plastics used come from post-production regenerated plastics. The company has implemented an internal waste recycling system by grinding on the press, thus ensuring zero waste. The company has always been attentive to the sustainability of the finished product. All Beschi articles are accompanied by data sheets that identify the type of plastic used, facilitating proper disposal.

The products are made of mono-material, which makes them fully recyclable, and contain varying percentages of recycled plastic resulting from the recovery of scrap generated during molding. The ECO line represents the ultimate in Beschi’s environmental commitment: it is in fact composed of articles made from 100% regenerated plastic.

Innovation and technology in plastic molding

Technological Evolution in Plastic Molding

The plastic molding industry is continuously evolving thanks to the introduction of innovative technologies. Some of the most recent technologies include 3D printing, robotics, and automation, which help to improve the efficiency and accuracy of molding processes.

Emerging Technologies in Plastic Molding

Emerging technologies are revolutionizing the way companies approach plastic molding. For example, automation and robotics allow for faster and more precise production, while also reducing operational costs.

Automation in Plastic Molding

Automation has become a key element in the plastic molding sector. With the use of robots and automated systems, it is possible to increase production and ensure consistent product quality.

3D Molding of Plastics

3D printing is also finding application in plastic molding, allowing the creation of complex components with greater efficiency and at reduced costs.

More Information

To learn more about innovation and technology in plastic molding, contact us through the form in the dedicated area.

Advanced solutions for textile spinning and dyeing

Innovation in textile spinning and dyeing

In the landscape of the textile industry, innovation plays a crucial role in maintaining high quality and production standards. Advanced solutions for textile spinning and dyeing represent a significant step forward towards optimizing production processes. Our goal is to provide cutting-edge technologies that can meet the needs of textile companies, while ensuring sustainability and respect for the environment.
Through careful analysis of production needs, we offer customized solutions capable of improving the efficiency and quality of spinning and dyeing processes. From advanced automation to integrated system management, we offer a complete range of services and products that can make a difference in the modern textile industry.

Cutting-edge technologies for spinning and dyeing

The technologies we offer are the result of years of research and development in the textile sector. We are able to provide solutions for spinning and dyeing that incorporate the latest innovations in the field. This allows us to guarantee a high degree of efficiency and precision in every stage of the production process.
Our commitment to offering advanced solutions for textile spinning and dyeing is also reflected in our ability to provide technical support and specialized consulting, ensuring that companies can fully benefit from the proposed technologies.

Contact us for more information

If you are interested in learning more about our advanced solutions for textile spinning and dyeing, do not hesitate to contact us. Our team of experts is at your disposal to provide all the necessary information and discuss how we can support your business in the textile industry.

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